OzzieJim
Pair
Hi guys,
I have been scouring the forum for the better part of a week compiling information for a table diy project. I would really appreciate some input as I have as of this moment 0 table building and almost 0 woodworking experience, but a very handy dad with all the tools and a few carpenter mates.
The goal: 5 x Portable 9 player tables for tournament use to establish side hustle running pub league tournaments. Already have 2-3 venues in line through personal relationships.
The problem: Space! I drive a BMW 3 Series and my partner drives a Mazda 2. For a table to fit in my boot it needs dimensions of 36'x36' or under. I also have about 19' of height to work with. The Mazda is a little more flexible (could fit barringtons) but isn't always an option.
The solution?: Folding tables. 36' Circle is not going to cut it at a circumference of 113 inches. Barringtons in Australia cost about $500 each and folded would still not fit in my boot at approximately 42'x42'x5' and weigh 41kg (90lb). Keeping in mind that the purpose of these tables is function and portability, and that I have a perfectly good 96' table at home for my regular home games, I have dreamed up the following:
My idea:
5 x Tables
Dimensions: 1800mm (71') x 900mm (35.5') in use, folded down the middle like a Barrington for a folded LxW of approximately 35.5' x 35.5' - fits in the boot!. Estimate height/thickness when folded at 150mm or about 6 inches, so would plan for 3 in the boot and 2 in the rear passenger seats.
Est. Weight: 30kg (66lb)
Ply Base: 12mm (1/2 inch) Structural Ply
Rail: 12mm (1/2 inch) Structural Ply - 75mm (3') Wide
Sub-base: 12mm cutout from rail attached underneath for rigidity.
Playing Surface: 6mm (1/4') HDF + SSC
Rail Upholstery: 25mm (1') HDF + Marine Vinyl
Legs: Heavy Duty Steel Folding Legs - Could screw in legs be a potential option?
Hinges: Either one piano hinge or 3-4x hinges mounted to a wood frame underneath the sub-baae.
I estimate I can bang these out for around $470 AUD per table or $320 USD. Keep in mind material costs are higher here and so are pre-made tables. Cost of materials would be roughly the cost of a barrington table.
Now to the advice/questions part (and feel free to chime in on anything I missed):
1. Size: Is it too small for 9 handed?
My napkin math estimates the total perimeter of my oval to be 4627mm or around 182 inches. This gives Perimeter Per Player at 20.2 inches for 9 players or 22.75 for 8 players. It's not exactly roomy but I think it would make do for a 3 hour $20-30 tournament played mostly by recs and university students. For comparison sake this is the equivalent of a 56' round table.
2. Width: Is it too narrow?
The real sticking point for me is the 36' width. Which is also completely non-negotiable. I have tried to capitalise on available space by making the rail 3' so the total playing area should be around 30' - which would be the same as a 42' wide table with a 6' rail. The downside to this is of course the requirement to use slide in or on-table drink holders. Drink carts aren't an option and the point of pub poker is kind of to have a beer or two. Are there any inherent problems with 3' rails? I often see 4' floated as the minimum.
3. Stability/Thickness:
I have tried to reduce weight and folded thickness by opting for 12mm thick ply over 19mm ply. With the sub-base attached the total thickness of the base/playing surface component would be 24mm or about an inch. I am concerned that because of the folding nature of the table this could cause some problems. I am wondering what kind of expert advice could be offered where I can keep weight and thickness to a minimum while not having a totally shoddy playing experience.
Is the sub-base even necessary? Could one 19mm board be enough? What about one 12mm board?
I have also considered upholstering the rail with 12mm foam rather than 25mm to reduce thickness, but I assume once the vinyl is taut it is a negligible difference. Would the feel of the rail be much worse with 1/2' foam? The foam is the most expensive part of the build so this could considerably reduce costs.
4. Hinges
I don't really have any experience here, whats the best way to make the thing fold in half?
5. Effort
Is it worth it or should I just buy a trailer and 5 barringtons?
I have been scouring the forum for the better part of a week compiling information for a table diy project. I would really appreciate some input as I have as of this moment 0 table building and almost 0 woodworking experience, but a very handy dad with all the tools and a few carpenter mates.
The goal: 5 x Portable 9 player tables for tournament use to establish side hustle running pub league tournaments. Already have 2-3 venues in line through personal relationships.
The problem: Space! I drive a BMW 3 Series and my partner drives a Mazda 2. For a table to fit in my boot it needs dimensions of 36'x36' or under. I also have about 19' of height to work with. The Mazda is a little more flexible (could fit barringtons) but isn't always an option.
The solution?: Folding tables. 36' Circle is not going to cut it at a circumference of 113 inches. Barringtons in Australia cost about $500 each and folded would still not fit in my boot at approximately 42'x42'x5' and weigh 41kg (90lb). Keeping in mind that the purpose of these tables is function and portability, and that I have a perfectly good 96' table at home for my regular home games, I have dreamed up the following:
My idea:
5 x Tables
Dimensions: 1800mm (71') x 900mm (35.5') in use, folded down the middle like a Barrington for a folded LxW of approximately 35.5' x 35.5' - fits in the boot!. Estimate height/thickness when folded at 150mm or about 6 inches, so would plan for 3 in the boot and 2 in the rear passenger seats.
Est. Weight: 30kg (66lb)
Ply Base: 12mm (1/2 inch) Structural Ply
Rail: 12mm (1/2 inch) Structural Ply - 75mm (3') Wide
Sub-base: 12mm cutout from rail attached underneath for rigidity.
Playing Surface: 6mm (1/4') HDF + SSC
Rail Upholstery: 25mm (1') HDF + Marine Vinyl
Legs: Heavy Duty Steel Folding Legs - Could screw in legs be a potential option?
Hinges: Either one piano hinge or 3-4x hinges mounted to a wood frame underneath the sub-baae.
I estimate I can bang these out for around $470 AUD per table or $320 USD. Keep in mind material costs are higher here and so are pre-made tables. Cost of materials would be roughly the cost of a barrington table.
Now to the advice/questions part (and feel free to chime in on anything I missed):
1. Size: Is it too small for 9 handed?
My napkin math estimates the total perimeter of my oval to be 4627mm or around 182 inches. This gives Perimeter Per Player at 20.2 inches for 9 players or 22.75 for 8 players. It's not exactly roomy but I think it would make do for a 3 hour $20-30 tournament played mostly by recs and university students. For comparison sake this is the equivalent of a 56' round table.
2. Width: Is it too narrow?
The real sticking point for me is the 36' width. Which is also completely non-negotiable. I have tried to capitalise on available space by making the rail 3' so the total playing area should be around 30' - which would be the same as a 42' wide table with a 6' rail. The downside to this is of course the requirement to use slide in or on-table drink holders. Drink carts aren't an option and the point of pub poker is kind of to have a beer or two. Are there any inherent problems with 3' rails? I often see 4' floated as the minimum.
3. Stability/Thickness:
I have tried to reduce weight and folded thickness by opting for 12mm thick ply over 19mm ply. With the sub-base attached the total thickness of the base/playing surface component would be 24mm or about an inch. I am concerned that because of the folding nature of the table this could cause some problems. I am wondering what kind of expert advice could be offered where I can keep weight and thickness to a minimum while not having a totally shoddy playing experience.
Is the sub-base even necessary? Could one 19mm board be enough? What about one 12mm board?
I have also considered upholstering the rail with 12mm foam rather than 25mm to reduce thickness, but I assume once the vinyl is taut it is a negligible difference. Would the feel of the rail be much worse with 1/2' foam? The foam is the most expensive part of the build so this could considerably reduce costs.
4. Hinges
I don't really have any experience here, whats the best way to make the thing fold in half?
5. Effort
Is it worth it or should I just buy a trailer and 5 barringtons?