After making some tiny prototypes for testing, I did a full-size test print of my latest creation and it's ready to share. This one was requested by
@TeamNapoli who asked for a rack that would hold chips in even rows while tightening them in a clamp for flattening warped chips.
I did some research on chip flattening since I haven't done it before. I wanted to give a shout out to two super useful threads on this topic:
I think this is the OG thread on the subject by
@ski_ex5 :
https://www.pokerchipforum.com/threads/flattening-warped-chips.3903/
And I think
@Brookston has an amazingly clever solution to this problem too. It's even better because it's totally flexible as to how many chips you can drop in:
https://www.pokerchipforum.com/threads/new-and-improved-chip-flattener-build.45743/
My creation isn't as flexible as the dowel rod method, but some people may not want to take their clamp apart and drill holes in it, so this is an easier alternative. The idea behind this one is that you have a frame piece and an insert that you drop in to fit the number of chips that you want to flatten. The pictures show an orange insert that is 11 chips high and a red insert that's 21 chips high. I made them odd numbers since I figure you'll usually have a ceramic blank at both ends for an odd number of chips. The inserts are slightly shorter than that number of chips so that you can squeeze the chips without the inserts getting stuck in the clamp too. Then you lift off the clamp full of chips and put them in the oven.
How about some pictures? This is with a 12" clamp that I got at Harbor Freight. Your clamp may vary in size.
Some wobbly Fun Nites:
The clamp sits on top of the frame and then you drop in the insert:
Put in your chips (pretend the green PCF chips are the ceramic blanks - my blanks haven't arrived yet):
Tighten the clamp:
Lift up the clamp, leaving the frame and insert on the table:
Here's the 11-chip insert sitting in the frame. You can also stack multiple inserts next to each other to get different sizes. There's enough space here to fit another 11-chip insert next to it.
The bottom of the insert sits about 1mm above the top of the frame, so the chips will be clamped just slightly above the bottom of the clamp:
It's still a prototype at this point, and I'd love to get feedback on it, especially from those who have flattened chips before. Anything you would change about it?
I'd also like to hear how many chips you usually flatten at one time! This frame is sized to hold a 21-chip insert or two 11-chip inserts, but it's easy to make it longer. How long would you want to go?