So the key to an even rail is even pressure. I start in the middle and staple, then goto the opposite side stretch and staple. Then stretch the middle of the new section you just made and staple. Now do the other section you made on the other side of the middle. You now have 4 sections. Stretch from the middle of these to make 8 sections. Continue until you only have 2" or so between sections and now you can do final pull and staple down the line. There should be no more then 1/8" between staples when you're done. Remember, pull to the same strength every time you stretch for a perfect even rail.
The inner rail inconsistencies can likely be solved by having more pre-slices. Looking at your pics, it seems like you tried to do too big of sections at a time.
Here's what I'm talking about.
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so you dont wrap the foam around on the inner perimeter?
Yes, I do. It wraps over the inner edge.
it wraps the top inner edge but doesn't come underneath? what I'm trying to say is that some people leave like 3 inches of foam on the outer perimeter and 1.5 or 2 inches on the inner so the material can wrap around. in your picture it looks like there's just barely enough foam on the inner to cover the corner of the wood but not wrap underneath. sorry if I'm not making sense
This build i just had the foam cover the 3/4 edge of the inside of the rail. I regret that. I prefer it when it goes to the under side.
What i didn't realize was the foam compression, when the rail is crewed down, has enough give for the slide under cupholders to go in, and enough to stop cards sliding under. With this table and no foam going under, cards slide under a little too easy.
I have never seen a build that intentionally wrapped the foam on the underside of the rail (that contacts the play surface). Have you actually seen this? If so, pics. Interesting concept.
I would think this would stress the rail vinyl at an odd angle. To clarify, When you compress the foam, and pull the vinyl straight sideways, it pulls the material laterally. If there was foam on top of the same plane you're stapling too, it seems like the vinyl would be pulled up, and away from the staples at an angle. This might not be meaningful at all. I just envision this not having the same longevity as a traditional build. Who knows.
I've only built 15 or so tables (so I'm not an expert), but since I'm always looking to improve my table building skillz, I'd be curious to hear input from @T_Chan on this technique.
If this worked for you with no negative drawbacks, then it sounds like a successful build regardless.
That was my first build...
So i'm curious as to what techniques are used in table builds to prevent cards sliding under rail.
Gorilla Gaming table appears to not have surface foam (1/4") right where the rail meets the surface so the playing surface is very slightly higher than the bottom of the rail where the cards would normally slide under. Nice table too, although the cup holders don't slide in super easy because of this feature. IMO.
I glue the foam to the edge inside and outside. I just hold it in place for say 30 seconds and it sticks. Then I cut it flush with the under side of the rail with a turkey carving electric knife.
I'm not sure if I can provide any insight in this regards because I've never made use of slide under cup holders. I've recently built 2 tables with no cup holers in the rails and was asked not to tighten the rail down too much so that they could use slide under cup holders, but I don't know how those turned out. I've never been a fan of slide under cup holders. I'm a big advocate of nothing on the playing surface other than cards, chips and card protectors.
Upholstery is certainly one of the hardest parts. Many of us have handled power tools at some point or another, but not many have tackled foam and vinyl. It's a very tricky thing to master. I'm still learning new techniques despite having upholstered 200+ rails.
This reminds me of an episode of "Canada's best handyman" and they asked a group of very skilled tradesmen to build and then upholster a seat cushion and most failed miserably.
After reading through all these threads I decided to pull all the staples from the inner perimeter and do it this way. I am very happy with the results and I'm pretty positive I won't have to mess with this table again
Did you staple the foam to the edge before? that had never occurred to me. I barely use any glue on the foam to attach to the rail surface, i Kind of assumed the tension and staples in the rail vinyl would be enough to keep the foam in place.
After reading through all these threads I decided to pull all the staples from the inner perimeter and do it this way. I am very happy with the results and I'm pretty positive I won't have to mess with this table again
Hmmm i could probably use more glue..
Also i like the look of those pop out cup holders in the CL ad. I wonder how strong they are if a drunk guy leans on one.