So this is basically the finished product.
Took one Side-by-side before taking back the case I didn't end up using.
Loaded with Racks:
Loaded with boxes:
So that's the finished product. Thanks to those that followed me along.
Here are some final thoughts.
* I definitely lost a little space in the main rack well by applying 5 coats of plasti dip. As you can see the rack on the right is a little sideways. But don't worry I am switching from 70mm to 68mm racks figuring that will help me get the space back and it should be better for the chipcos and my smaller ABS sets. The 70mm racks I guess were from the 14g heavyweight ABS chips, like the Black Diamonds I used to own. (I'll be seeing if the guy that bought those wants a deal on my racks and old birdcage after all
.)
*The garage still smells, working from home this afternoon, left it wide open to air out.
*I'm not sure I picked the best adhesive, I almost (accidentally) separated the base layer form the lower pluck layer. But sitting in the case, it probably won't make a lot of difference.
*I don't have a scale, but I'm guessing I'm on about 40lbs fully loaded. But it looks like an acrylic bird cage is about 8lbs and this case is about 12lbs empty according to the label, so really we're just talking 4 extra pounds for this method regardless of the weight of the chips and racks used. That would be about a 10-12% difference if my estimate is right. But since I plan to solely use this for a travel case. I will be storing it empty on my shelves
.
So I think that's all the pictures I will post on this thread. I might do one more with the narrower racks when they get here. Thanks to everyone that followed and offered advice. I'm glad to have documented this for anyone interested in doing this going forward.