Poker Chip Shipping Tips and Tricks (19 Viewers)

If the chips are wrapped super tight in barrels and then wrapped attached to the rack and then each rack is individually padded and isolated ... Then maybe.

But the issue that I found is that when you wrap them sufficiently, they no longer truly fit inside the rack and they have to be squeezed in there, which I don't like.
Yeah and these are GPI chips in genuine Paulson racks so they fit quite tightly already as the racks are tailored to the chips.

So, mixed opinions on this one... Thoughts, @Tjislost? I might do a mock up with two racks, saran wrap tightly to the rack with paper towel between the chips and the rack and see how it feels in a box. I'd have each rack separated from one another by a sheet of cardboard and plenty of bubble wrap. I always go overboard on packaging whether it's poker chips or something else I'm selling.
 
Yeah and these are GPI chips in genuine Paulson racks so they fit quite tightly already as the racks are tailored to the chips.

So, mixed opinions on this one... Thoughts, @Tjislost? I might do a mock up with two racks, saran wrap tightly to the rack with paper towel between the chips and the rack and see how it feels in a box. I'd have each rack separated from one another by a sheet of cardboard and plenty of bubble wrap. I always go overboard on packaging whether it's poker chips or something else I'm selling.
Yea that sounds good. I think if it’s packaged in a way where the chips however there packed don’t move much and are surrounded by bubble wrap or something else so they don’t bang around should work so that idea sounds good.
 
Howdy Friends,

Is this an acceptable way to package a barrel of chips?

Foam on all sides, in a box, in another cardboard box (not pictured).

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Howdy Friends,

Is this an acceptable way to package a barrel of chips?

Foam on all sides, in a box, in another cardboard box (not pictured).

View attachment 1467556
Personally, I would secure them together with Saran Wrap or something similar as well. I typically ship things much less valuable though, so I’m not sure what the protocol is in that regard. Foam in a box in a box seems pretty solid though
 
Saran wrap certainly won't hurt. You want zero movement despite hours of vibrations from sorting machines, tossing packages, aircraft takeoff/landing, mail truck driving over speed bumps and potholes, and quite frankly, the possibility of this:
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People can hate on USPS, but in the end, there are people involved. People make mistakes.
 
Hi Friends, what is the risk of using a bubble mailer if the chips are already in a box or a closed rack?
 
Hi Friends, what is the risk of using a bubble mailer if the chips are already in a box or a closed rack?

When you say “bubble mailer,” are you referring to placing a box or rack inside a standard bubble mailer without additional protection? If so, that’s not ideal. There needs to be a layer of padding between the bubble mailer and the chips to absorb impact during transit.

My approach is to place the rack inside a Small Flat Rate Box with some padding to keep it centered. That box then goes into a Padded Flat Rate Envelope, which is then placed inside another Padded Flat Rate Envelope. I fold and tape any excess space, creating a compact, secure package. One that, for lack of a better description, resembles something often found in raids haha

Want me to post a picture or tutorial in my next shipment to clarify?
 
Done. I'll share all the steps, and I'll even try to post a video of the process. This method is pretty secure and it ensures that the contents won't be at risk of damage from scissors or a blade when opened by the receiver.
I am interested as well. Thank you!
 
When you say “bubble mailer,” are you referring to placing a box or rack inside a standard bubble mailer without additional protection? If so, that’s not ideal. There needs to be a layer of padding between the bubble mailer and the chips to absorb impact during transit.

My approach is to place the rack inside a Small Flat Rate Box with some padding to keep it centered. That box then goes into a Padded Flat Rate Envelope, which is then placed inside another Padded Flat Rate Envelope. I fold and tape any excess space, creating a compact, secure package. One that, for lack of a better description, resembles something often found in raids haha

Want me to post a picture or tutorial in my next shipment to clarify?

I haven't forgotten about this by the way. Just been super busy on my end. I'll try to post the tutorial on how to do this tomorrow as well as a few other tips depending on the size of the shipment.
 
How to Mail Poker Chip Racks Like a Pro (Without Letting the Receiver Wield a Chainsaw to Open It)

Supplies You'll Need (Refer to the First Photo)

Here’s what you’ll need for this method of mailing a rack or two of chips. The best part? Most of these can be obtained for the low, low price of FREE from USPS. Highly recommend stocking up and keeping a stash in your garage, storage space, or secret underground bunker.

In my case, I was able to purchase MOAR because MOAR space was available—so don’t be surprised if my image looks like I’m hoarding USPS supplies for the apocalypse.

- USPS Padded Mailer: Get it here
- USPS Small Flat Rate Box (for 1 rack): Get it here
- USPS Small Box (for 2 racks): Get it here

Step 1: Tape Up the Racks (Because Nobody Likes Loose Chips)

You’ve got two solid options here, and they both accomplish the same thing—securing the rack without making it an Indiana Jones-level trap for the receiver:

1. Painter’s Tape Down the Middle – Simple, clean, easy to remove, and won’t require a blowtorch to open.
2. Thinner Painter’s Tape on Both Ends – Same effect, different style. Like choosing between chocolate or vanilla ice cream, except instead of ice cream, it’s not ruining your chips with scissors.

Step 2: Prep the Small Box (Because Rattling is for Maracas, Not Shipments)

Depending on how many racks you’re mailing, fold up either the Small Flat Rate Box (1 rack) or the Small Box (2 racks) and toss in some packing material. I personally use honeycomb wrap, but you do you—bubble wrap, packing peanuts, crumpled-up junk mail from your car’s glovebox, whatever gets the job done.

Step 3: Insert the Rack & Add More Cushion

Drop your neatly taped-up rack inside and surround it with more packing material. The goal is zero movement—we want the chips to arrive snug and cozy, not rattling around.

Step 4: Reinforce the Box (But Don’t Mummify It)

Put one strip of clear packing tape across the box where the tabs tuck in. This keeps everything together without turning the box into an impenetrable fortress. Less is more here, folks.

Step 5: Double-Bag It Like a Responsible Shopper

1. First USPS Padded Mailer: Drop your boxed-up chips inside and minimize movement by folding the excess down and taping it with painter’s tape.
2. Second USPS Padded Mailer: Now, insert your padded brick into another padded mailer. This time, fold the long edge and seal it with packing tape. Then, use the adhesive lip on the mailer to seal it up tight. This ensures the outer layer is tough to open while keeping the contents inside easily accessible.

The Grand Finale: Easy Open for the Receiver

Once it arrives, the receiver just needs to slice open the outer padded mailer. The interior box remains pristine, and no chips are harmed in the opening of this package.

And that’s it. You’ve just sent your poker chips like a pro, ensuring they arrive safely without requiring a utility knife, dynamite, or an exorcist to open the package.

More tips coming soon for shipping more racks or full sets in Medium and Large Flat Rate Boxes—stay tuned!

Happy packing!

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