Had this Barrel of Derby Gran Hundos arrive todays. It seems Paulson also suffers from spot splitting. All 4 red spots on the chip are affected whilst the blue spots are mostly "normal"
Seems like splitting is more likely when there is too much clay in the mold before pressingI've been thinking about the process behind this, and the photos that @72o posted in the mail thread reminded me of this thread again. I've copied them here for reference.
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So it looks like the shape of the mold holds the top and bottom of the edge spots in place, but then sometimes the base color gets squeezed out in between them and through the gap in the middle. It seems to be most pronounced when the colors have very different melting temperatures, or maybe they have different viscosities when they melt? I wonder if it can be mitigated at all by making the base color section a little thinner before compression so there isn't as much excess material to press out and cause splits, but maybe then it could create gaps where it doesn't fill the mold completely. Also, are the heat and compression applied at the same time, or is the whole chip heated up to the final temp so all the clay is soft and then the pressure is raised? I'm just spitballing because I have no idea how their machinery works.
I'm expecting a DSQ set myself and would be annoyed to see this, you're not expected to sift through this entire forum for potential pitfalls & perhaps any known issues should be better communicated through the extensive ordering stage. *IMO* These would be near-unusable to me and something I wouldn't expect to see on a $50 ABS set let alone one that costs 1000s.I received my new set from CPC on the Diamond Square mold this week. The $1 chip has about 40% split spots. I emailed David at CPC and he said this is a common issue with the mold and is well documented, though I don't recall seeing sets posted with a high rate of splits. So if you have them as well, especially coming from this most recent run could you please share some pics.
If this is such a common problem with this mold why is this information not on the website anywhere? I love my new set, but these split spots are the one downside to an otherwise incredible set.
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edit:
I finished separating out the split chips. There are 65 split, and 5 more that are just about completely split. Leaving 95 that have minor or no squeezing of the spots.
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How are they not usable though, as they work just fine. It’s just a vanity issue, but the chips are in perfect working condition.I'm expecting a DSQ set myself and would be annoyed to see this, you're not expected to sift through this entire forum for potential pitfalls & perhaps any known issues should be better communicated through the extensive ordering stage. *IMO* These would be near-unusable to me and something I wouldn't expect to see on a $50 ABS set let alone one that costs 1000s.
However, I see David is trying to rectify things which is great, I hope the replacements improve your yield.
Be keen to know whether it's specifically the mold, spot pattern, color, or a combination of things that has resulted in this
Sure they are usable, but so is a ferrari with a fucked up paint job. I just feel that as long as there are no disclamers on the cpc website, these kind of imperfections are not tolerable. At least not in this quantityHow are they not usable though, as they work just fine. It’s just a vanity issue, but the chips are in perfect working condition.
To be perfectly fair, if “usability” was the end goal, then we’d all be buying dice chips.How are they not usable though, as they work just fine. It’s just a vanity issue, but the chips are in perfect working condition.
I get that.. I was just quoting the “non-usable” line.To be perfectly fair, if “usability” was the end goal, then we’d all be buying dice chips.
PCF exists because of our vanity.
How are they not usable though, as they work just fine. It’s just a vanity issue, but the chips are in perfect working condition.
Which you misquotedI get that.. I was just quoting the “non-usable” line.
All of these are fair points, but it really is as simple as setting expectations.I get that.. I was just quoting the “non-usable” line.
I get it, but they are the only custom clay chip maker left. I believe they make the clay for each order way ahead of pressing. They make some extra for imperfections that actually don’t pass their QC. Let’s say you get split spots, and they call you and tell you that your order will now ship 6 months later, as they have to remake clay, pull the mold... yeah, people would be pissed about that too.
so, they have a few choices, all of which will most likely upset most people IIT.
1) they fix it at their cost, lose money, and increase prices. End result, people are upset.
2) they delay shipment, as they need to remake and repress clay. End result, people are upset.
3) they stop offering those colors and spots that produce split spots. End result, people are upset.
4) they put a disclaimer somewhere. People are happy? (When I ordered chips, I never went to the web page, so I would have never seen it)
just a ton of negativity in here for our last homemade clay chip maker (which isn’t a cash cow), and it seems like people that would rather complain and shut them down then try to support them and keep them in the family.
Highly unscientific, but I went through the posts on this thread and it appears that of the 15 examples I counted:Be keen to know whether it's specifically the mold, spot pattern, color, or a combination of things that has resulted in this
View attachment 629035View attachment 62903680% total splits 40% majorly split
Worrying as my £1 chips are a combo of 3TRIM, unweighted base colours and DIASQ..Highly unscientific, but I went through the posts on this thread and it appears that of the 15 examples I counted:
I also timeboxed 10 mins of browsing CPC sets in the Gallery and didn't see this issue come up at all for any non-trimoon chips.
- 13/15 involve trimoon spots
- 10/15 involve unweighted base colors
- 12/15 involve DIASQ/SCROWN/LCROWN
I have no idea how many sets with the above combos don't have these issues, though (not as likely to be posted here).
With respect, I don't think anybody on PCF is trying to get CPC shut down. I do think it's fair however make expectations clear as a consumer, namely that premium-priced products should result in a product that reflects that price. And, if not, that the company involved take steps to make up that gap (which, from what it appears so far, CPC is attempting to do).I get that.. I was just quoting the “non-usable” line.
I get it, but they are the only custom clay chip maker left. I believe they make the clay for each order way ahead of pressing. They make some extra for imperfections that actually don’t pass their QC. Let’s say you get split spots, and they call you and tell you that your order will now ship 6 months later, as they have to remake clay, pull the mold... yeah, people would be pissed about that too.
so, they have a few choices, all of which will most likely upset most people IIT.
1) they fix it at their cost, lose money, and increase prices. End result, people are upset.
2) they delay shipment, as they need to remake and repress clay. End result, people are upset.
3) they stop offering those colors and spots that produce split spots. End result, people are upset.
4) they put a disclaimer somewhere. People are happy? (When I ordered chips, I never went to the web page, so I would have never seen it)
just a ton of negativity in here for our last homemade clay chip maker (which isn’t a cash cow), and it seems like people that would rather complain and shut them down then try to support them and keep them in the family.
Very concerning indeed. I also have a scrown order in. I’m not so sure I would have placed the order if I had the information from this thread available at the time.Yes, 72o that's my feeling as well. My set above was ordered in the early part of covid, with a lot of tri moons and no issues. Only a few partial splits amongst 1600 chips, not a terrible ratio imo. What is being posted elsewhere is MUCH more concerning, as I have an s crown order in, and like others here am VERY nervous, to say the least.
Geez this is all interesting to say the least. Seeing all these photos, I can't help to think that the "art" is being lost in recently produced chips. I seriously wonder if there is/are new people that just don't have the "feel" for the manufacturing process yet working on the line at CPC. I am trying not to be too negative here as I LOVE CPC, but this all feels like it's a new(er) occurrence to me. I mean maybe I lucked out, but the 2600+ chips (circa 2016) that I am looking at don't have a single split spot and don't have any that I would consider squished bad at all.
I’m not so sure. I think this could be more related to the mold/pattern/colours than operator error.Yes, 72o that's my feeling as well. My set above was ordered in the early part of covid, with a lot of tri moons and no issues. Only a few partial splits amongst 1600 chips, not a terrible ratio imo. What is being posted elsewhere is MUCH more concerning, as I have an s crown order in, and like others here am VERY nervous, to say the least.
Wow.. I hope you are not regretting the decision to get these made. But this thread has made my decision to not get customs. The combination of split spots (which i hope can be examined and communicated in which combination of mold, spots, and colors they appear) and flea bites is a killer for me at least.With respect, I don't think anybody on PCF is trying to get CPC shut down. I do think it's fair however make expectations clear as a consumer, namely that premium-priced products should result in a product that reflects that price. And, if not, that the company involved take steps to make up that gap (which, from what it appears so far, CPC is attempting to do).
For reference, as I'm sure others are curious, here's all the full and partially split edges from my Hoser Hut set, which arrived today:
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Totals below (which include all extras):
fracs: zero splits, (0/230 chips) (215 pcs ordered, 15 extras) 0%
$1s: 24 full, 23 partial splits (45/322 chips) (315 pcs ordered, 7 extras) 15%
$5s: 31 full, 9 partial splits (39/434 chips) (415 pcs ordered, 19 extras) 9%
$20s: 9 full splits (9/98 chips) (95 pcs ordered, 3 extras) 9%
$100s: 17 full, 5 partial splits (22/38 chips) (35 pcs ordered, 3 extras) 58%
Overall, the $1s and the $100s appear most affected, esp. when factoring in the amount of extra $5s received, which evens the error amount out somewhat. The $100s are pretty bad - unacceptable frankly, that such a large amount are split.
Being my first CPC set, one other thing that surprised me was just how many flea bites the chips have and how rough the finishing in general is vs. Paulsons. Not that we should be comparing the two, but the flea bites in particular took me by surprise somewhat. Here's a couple of random racks for reference:
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What's the ideal solution? That's open for debate, but perhaps the easiest solution imo, outside of re-tooling the manufacturing process itself, it to just ensure a certain percentage of extra chips are shipped with each order to help compensate for split edges. If the standard amount of split edges is around 10% then maybe CPC should just ship extra chips in that amount with each order.
To be honest, the flea bites bug me more than anything else. I realize that CPC in general seems to do a rougher finish than Paulson, but there's actually a pretty significant amount of chips with flea bites in my order.Wow.. I hope you are not regretting the decision to get these made. But this thread has made my decision to not get customs. The combination of split spots (which i hope can be examined and communicated in which combination of mold, spots, and colors they appear) and flea bites is a killer for me at least.
I appreciate all this but if it’s a known issue and to be expected, why not clearly state it so everyone can make an informed decision?I don't think most people realise that in many cases we start with maybe 40% more chips than are needed as it is.
The only way we can make even more is to increase some prices 50% and that will result in people waiting 50% longer for their orders.
I fail to understand why people show pics of older sets here with complaints that were never ever mentioned to me.
If we knew the solution it would have been implemented. As was pointed out I explained the many different variables that can cause these problems and I repeat it is not a new phenomenon. It's something ASM and Burt Co for 50 years before them always had. It's a problem Paulson have had for 40 years also.
One split spot on a multi spot chip has always been pretty common. Arrange the chips in a rack so that the bad spots are all lined up facing the camera and it looks way worse.
Only options I see are to either remove half our options, add huge price increases, or shut down.
The first two options are likely to cause the 3rd one anyway.